Reply to topic  [ 2855 posts ]  Go to page Previous  1 ... 5, 6, 7, 8, 9, 10, 11 ... 191  Next
The Something New That You Learned Today 
Author Message
What's a life?
User avatar

Joined: Thu Apr 23, 2009 7:56 pm
Posts: 12030
Reply with quote
Thermite welding is widely used to weld railroad rails. The weld quality of chemically pure thermite is low due to the low heat penetration into the joining metals and the very low carbon and alloy content in the nearly pure molten iron. To obtain high-quality railroad welds, the ends of the rail being thermite welded is usually preheated with a torch to induce a good fusion with the working pieces of metal. Because the thermite reaction yields relatively pure iron, not the much stronger steel, some small pellets or rods of high-carbon alloying metal are included in the thermite mix; these alloying materials melt from the heat of the thermite reaction and mix into the weld metal.
The method was patented by John H. Deppeler Jr. in 1928 while working for the Metal and Thermit Corporation. It is United States patent number 1671412.
Typically, the ends of the rails are cleaned, aligned flat and true, and spaced apart 25 to 75 mm (1 to 3 inches). A mold made of graphite is clamped around the rail ends, and a compressed-gas torch is used to preheat the ends of the rail. The proper amount of thermite with alloying metal is placed in a refractory funnel, and when the rails have reached a sufficient temperature, the thermite is ignited and allowed to react to completion (allowing time for any alloying metal to fully melt and mix, yielding the desired molten steel or alloy). The reaction crucible is then tapped at the bottom (leaving the aluminium oxide in the crucible), the molten steel flows into the mold, fusing with the rail ends and forming the weld. The entire setup is allowed to cool. The mold is removed and the weld is cleaned by chiseling and grinding to produce a smooth joint. Typical time from start of the work until a train can run over the rail is approximately one half hour.

_________________
www.alexsmall.co.uk

Charlie Brooker wrote:
Windows works for me. But I'd never recommend it to anybody else, ever.


Wed Oct 28, 2009 12:20 am
Profile
I haven't seen my friends in so long
User avatar

Joined: Thu Apr 23, 2009 6:36 pm
Posts: 5153
Location: /dev/tty0
Reply with quote
I learnt that Madness' "House of Fun" was about buying condoms...Perhaps obvious, but I overlooked that one for many years...


Mon Nov 30, 2009 10:01 am
Profile WWW
What's a life?
User avatar

Joined: Fri Apr 24, 2009 10:21 am
Posts: 12700
Location: The Right Side of the Pennines (metaphorically & geographically)
Reply with quote
forquare1 wrote:
I learnt that Madness' "House of Fun" was about buying condoms...Perhaps obvious, but I overlooked that one for many years...

:lol: :lol:

_________________
pcernie wrote:
'I'm going to snort this off your arse - for the benefit of government statistics, of course.'


Mon Nov 30, 2009 11:34 am
Profile WWW
Official forum cat lady
User avatar

Joined: Fri Apr 24, 2009 8:04 am
Posts: 11039
Location: London
Reply with quote
forquare1 wrote:
I learnt that Madness' "House of Fun" was about buying condoms...Perhaps obvious, but I overlooked that one for many years...


The video of him going in to the chemist to buy condoms didn't give it away then? :roll:

_________________
Still the official cheeky one ;)

jonbwfc wrote:
Caz is correct though


Mon Nov 30, 2009 12:27 pm
Profile
I haven't seen my friends in so long
User avatar

Joined: Fri Apr 24, 2009 7:55 am
Posts: 7935
Location: Manchester.
Reply with quote
oceanicitl wrote:
forquare1 wrote:
I learnt that Madness' "House of Fun" was about buying condoms...Perhaps obvious, but I overlooked that one for many years...


The video of him going in to the chemist to buy condoms didn't give it away then? :roll:


Neither did the lyrics, apparently ;) :roll:

_________________
okenobi wrote:
John's hot. No denying it. But he's hardly Karen now, is he ;)

John Vella BSc (Hons), PGCE - Still the official forum prankster and crude remarker :P
Sorry :roll:
I'll behave now.
Promise ;)


Mon Nov 30, 2009 12:30 pm
Profile WWW
Spends far too much time on here
User avatar

Joined: Thu Apr 23, 2009 9:40 pm
Posts: 4876
Location: Newcastle
Reply with quote
Ed Byrnes last DVD (I think it was Pedantic and Whimsical) sold fewer copies than the WAG's Workout :lol:

Apparently this was because Ed Byrne bought the WAG's Workout ;)

_________________
Twitter
Charlie Brooker:
Macs are glorified Fisher-Price activity centres for adults; computers for scaredy cats too nervous to learn how proper computers work; computers for people who earnestly believe in feng shui.


Mon Nov 30, 2009 12:41 pm
Profile
I haven't seen my friends in so long
User avatar

Joined: Thu Apr 23, 2009 7:35 pm
Posts: 6580
Location: Getting there
Reply with quote
Today I learnt that no matter how many times you tell people something they will always forget it!

First rule of Heldesk: NEVER BELIEVE WHAT THE USER TELLS YOU! If they say that somethings goes wrong when you do xyz then FRICKING DO xyz and see if it goes wrong!

_________________
Oliver Foggin - iPhone Dev

JJW009 wrote:
The count will go up until they stop counting. That's the way counting works.


Doodle Sub!
Game Of Life

Image Image


Mon Nov 30, 2009 1:26 pm
Profile WWW
Legend

Joined: Sun Apr 26, 2009 12:30 pm
Posts: 45931
Location: Belfast
Reply with quote
That my job (in the sense of where I'm located now) is safe :D

_________________
Plain English advice on everything money, purchase and service related:

http://www.moneysavingexpert.com/


Mon Nov 30, 2009 1:35 pm
Profile
Occasionally has a life
User avatar

Joined: Fri Apr 24, 2009 6:30 am
Posts: 138
Location: lost in the wilderness
Reply with quote
ProfessorF wrote:
Thermite welding is widely used to weld railroad rails. The weld quality of chemically pure thermite is low due to the low heat penetration into the joining metals and the very low carbon and alloy content in the nearly pure molten iron. To obtain high-quality railroad welds, the ends of the rail being thermite welded is usually preheated with a torch to induce a good fusion with the working pieces of metal. Because the thermite reaction yields relatively pure iron, not the much stronger steel, some small pellets or rods of high-carbon alloying metal are included in the thermite mix; these alloying materials melt from the heat of the thermite reaction and mix into the weld metal.
The method was patented by John H. Deppeler Jr. in 1928 while working for the Metal and Thermit Corporation. It is United States patent number 1671412.
Typically, the ends of the rails are cleaned, aligned flat and true, and spaced apart 25 to 75 mm (1 to 3 inches). A mold made of graphite is clamped around the rail ends, and a compressed-gas torch is used to preheat the ends of the rail. The proper amount of thermite with alloying metal is placed in a refractory funnel, and when the rails have reached a sufficient temperature, the thermite is ignited and allowed to react to completion (allowing time for any alloying metal to fully melt and mix, yielding the desired molten steel or alloy). The reaction crucible is then tapped at the bottom (leaving the aluminium oxide in the crucible), the molten steel flows into the mold, fusing with the rail ends and forming the weld. The entire setup is allowed to cool. The mold is removed and the weld is cleaned by chiseling and grinding to produce a smooth joint. Typical time from start of the work until a train can run over the rail is approximately one half hour.


That takes me back I spent 10 years on contract with irish rail, the welding used to make quite a show when done in the dark.


Mon Nov 30, 2009 4:25 pm
Profile
Official forum cat lady
User avatar

Joined: Fri Apr 24, 2009 8:04 am
Posts: 11039
Location: London
Reply with quote
Fogmeister wrote:
Today I learnt that no matter how many times you tell people something they will always forget it!

First rule of Heldesk: NEVER BELIEVE WHAT THE USER TELLS YOU! If they say that somethings goes wrong when you do xyz then FRICKING DO xyz and see if it goes wrong!


The fault is usually between the keyboard and the chair ;)

_________________
Still the official cheeky one ;)

jonbwfc wrote:
Caz is correct though


Mon Nov 30, 2009 4:46 pm
Profile
I haven't seen my friends in so long
User avatar

Joined: Thu Apr 23, 2009 9:40 pm
Posts: 5288
Location: ln -s /London ~
Reply with quote
oceanicitl wrote:
Fogmeister wrote:
Today I learnt that no matter how many times you tell people something they will always forget it!

First rule of Heldesk: NEVER BELIEVE WHAT THE USER TELLS YOU! If they say that somethings goes wrong when you do xyz then FRICKING DO xyz and see if it goes wrong!

The fault is usually between the keyboard and the chair ;)

That'd be the 10-T error. (8-p)

_________________
timark_uk wrote:
Gay sex is better than no sex

timark_uk wrote:
Edward Armitage is Awesome. Yes, that's right. Awesome with a A.


Mon Nov 30, 2009 4:47 pm
Profile
What's a life?
User avatar

Joined: Thu Apr 23, 2009 7:56 pm
Posts: 12030
Reply with quote
The Giant Octopus can weigh up to 600lbs and may have a bite pressure of up to 1000lbs.

_________________
www.alexsmall.co.uk

Charlie Brooker wrote:
Windows works for me. But I'd never recommend it to anybody else, ever.


Mon Nov 30, 2009 6:14 pm
Profile
I haven't seen my friends in so long
User avatar

Joined: Thu Apr 23, 2009 9:40 pm
Posts: 5288
Location: ln -s /London ~
Reply with quote
ProfessorF wrote:
...have a bite pressure of up to 1000lbs.

That's not a pressure! Booooooo!

_________________
timark_uk wrote:
Gay sex is better than no sex

timark_uk wrote:
Edward Armitage is Awesome. Yes, that's right. Awesome with a A.


Mon Nov 30, 2009 6:18 pm
Profile
What's a life?
User avatar

Joined: Thu Apr 23, 2009 7:56 pm
Posts: 12030
Reply with quote
EddArmitage wrote:
ProfessorF wrote:
...have a bite pressure of up to 1000lbs.

That's not a pressure! Booooooo!


Hey, I know, I was wondering what the distribution of that weight is, but it's taken from here:
Quote:
With tentacles 'as thick as man's arm' and a bite that he believed can exert 1000 lbs pressure,

Source.

Anyway, sharks go up to 4 tons of pressure. ;)

_________________
www.alexsmall.co.uk

Charlie Brooker wrote:
Windows works for me. But I'd never recommend it to anybody else, ever.


Mon Nov 30, 2009 6:19 pm
Profile
I haven't seen my friends in so long
User avatar

Joined: Thu Apr 23, 2009 9:40 pm
Posts: 5288
Location: ln -s /London ~
Reply with quote
ProfessorF wrote:
EddArmitage wrote:
ProfessorF wrote:
...have a bite pressure of up to 1000lbs.

That's not a pressure! Booooooo!


Hey, I know, I was wondering what the distribution of that weight is, but it's taken from here:
Quote:
With tentacles 'as thick as man's arm' and a bite that he believed can exert 1000 lbs pressure,

Source.

Anyway, sharks go up to 4 tons of pressure. ;)

Do we assume PSI then? Do those values seem remotely sane? I'm not very good with imperial :oops: :cry:

_________________
timark_uk wrote:
Gay sex is better than no sex

timark_uk wrote:
Edward Armitage is Awesome. Yes, that's right. Awesome with a A.


Mon Nov 30, 2009 6:21 pm
Profile
Display posts from previous:  Sort by  
Reply to topic   [ 2855 posts ]  Go to page Previous  1 ... 5, 6, 7, 8, 9, 10, 11 ... 191  Next

Who is online

Users browsing this forum: No registered users and 31 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum

Search for:
Jump to:  
cron
Powered by phpBB® Forum Software © phpBB Group
Designed by ST Software.